Robotic Palletizing Systems

Case Study: Case Conveyor System

This custom palletizing system features integrated conveyors, belted popup transfers, case accumulation, and a high-speed Crowder solution with zoned vacuum EOAT (end-of-arm tooling) for flexible layer picking.

Whether you’re handling bulk cases or shifting layer configurations, this solution adapts in real-time to your needs—maximizing uptime and minimizing errors. With an integrated pallet dispenser and compatibility with forklifts, AMRs, and additional conveyor systems, it’s designed for seamless integration into your current operations.

This isn’t off-the-shelf automation—it’s purpose-built to solve your specific production challenges and deliver consistent, measurable results.

Key Benefits:

• Faster palletizing with reliable layer handling

• Reduced manual labor and repetitive strain

• Scalable integration with existing workflows

• Increased throughput and operational consistency without increasing headcount

AMRs & AGVs Supporting End-of-Line Operations

Using autonomous mobile robots (AMRs) and autonomous guided vehicled (AGVs) in warehouse operations instead of human-operated forklifts, conveyor systems, or manual carts to move large volumes of material has proven to benefit numerous industries, like the CPG industry.

In the video above, Tim Hildebrandt, our Director of Sales, showcases the FastFLEX cobot palletizer integrated with a MiR AMR, an advanced solution engineered for a leading CPG manufacturer.

Faced with the need for a flexible palletizing system, autonomous removal of finished goods, and efficient line-side delivery of empty pallets, this compact system delivers on all fronts. The FastFLEX and MiR combination excels at versatile pallet destacking and line-side delivery, maximizing throughput within a tight footprint. Custom hold-downs ensure secure transport of various pallet types, enabling the CPG leader to scale operations efficiently without expanding footprint. 

As a certified precision integrator for both MiR® and Seegrid, a FANUC Authorized System Integrator, and an A3 Certified Robot Integrator, we design custom robotic systems that bring industrial and collaborative robots together with AMRs and AGVs to bring you the most streamlined solution for your operations.

Case Study: Colbert Packaging

With over 150 different display cases and the need to manage four distinct pallet formats, Colbert Packaging, a leading manufacturer of corrugated packaging solutions faced significant challenges in their end-of-line packaging process. These complexities required a system capable of adapting to a wide variety of case configurations while maintaining a high throughput and minimizing manual intervention.

Together, we developed a custom robotic palletizing system was designed to address Colbert’s specific operational challenges. This solution not only streamlined palletizing operations, but also incorporated end-to-end traceability, empowering Colbert Packaging to track performance in real-time and make data-driven decisions. This enhanced visibility ensures consistent quality, precision, and operational efficiency, while reducing human error.

Today, the system handles over 600 case types, providing the flexibility needed to meet the demands of an ever-evolving production environment.